Battery Dimensions
How to measure a Forklift Battery
The steel tray that contains the individual cells is part of the battery assembly.
Always take EXTERNAL (outside) tray dimensions:
- Length (X) – From one lifting tab to the other, across the width of the forklift.
- Width (Y) – From the front to back of the forklift.
- Height (Z) – From the bottom to the top of the lifting tabs (or cover if applicable).
· If the battery has a cover, note the style.
> See battery cover style, below.
Battery Voltage
It is very important that a replacement battery is the same voltage as you forklift.
You can determine the battery voltage by counting the cells. Each cell is 2 volts. Example: A battery with 12 cells is 24 volts.
If you have any questions, please call us at: 215-667-8000.
Battery with no cover vs. with a cover
No Cover
Split Hinge or "butterfly" cover
Standard flip up cover
Do you need a battery with a cover?
- A cover is only needed when the forklift does not have a hood that closes over the battery.
- Most forklifts have a hood over the battery compartment.
- Batteries with a cover are generally too tall for forklifts with a hood, the hood will not close.
Standard flip up cover
Split Hinge or "butterfly" cover
Standard flip up cover
Standard flip top lid, available on most 12v and 24v batteries when the top of the battery would be otherwise be exposed in the forklift. Example: Most pallet jacks require a cover.
Most order picker and reach trucks do not need a cover because the battery rolls into the machine from the side.
Split Hinge or "butterfly" cover
Split Hinge or "butterfly" cover
Split Hinge or "butterfly" cover
This cover is hinged in the center. The hinge typically runs front to back on the forklift. This style is mainly used in 36v and 48v forklifts that do not have a hood over the battery compartment.
If you are replacing a battery with this type of cover and you have difficulty opening the cover because of the steering wheel, consider ordering the replacement battery with a Bi-Fold Cover.
Split Hinge cover with handles
Split Hinge cover with handles
Split Hinge or "butterfly" cover
Top view of the Split Hinge cover with optional handles.
The hinge runs front to back on the forklift.
Bi-Fold Cover, hinged at rear
Split Hinge cover with handles
Bi-Fold Cover, hinged at rear
This cover is hinged at the rear of the forklift and has an additional hinge in the center accross the width of the forklift. It allows the operator to pull the cover back towards the rear, exposing all of the cells. Use this style when there is not enough clearance to open a split hinge cover due to the steering wheel.
Bi-Fold Cover
Split Hinge cover with handles
Bi-Fold Cover, hinged at rear
Alternate view of a Bi-Fold cover in the open position. The battery pictued is rated "EE", spark-proof.
